
Diploma in Fuel and Oil System Repair
The Diploma in Fuel and Oil Systems RepairThis course provides you with the essential skills and technical knowledge to diagnose, repair, and maintain critical fuel and lubrication systems in a wide range of vehicles and machine
Prior Knowledge Assessment
These are the skills this programme builds. Tick the ones you already have and we will tell you which part of the syllabus is really for you.
What is the Diploma in Fuel and Oil System Repair?
The Diploma in Fuel and Oil Systems Repair
This course provides you with the essential skills and technical knowledge to diagnose, repair, and maintain critical fuel and lubrication systems in a wide range of vehicles and machinery. Master electronic injection techniques, pump calibration, fault analysis, and safe fluid handling, preparing you for a successful future in the automotive and industrial maintenance sectors.
Differential Advantages
- Advanced Diagnostics: Learn to use state-of-the-art diagnostic tools to accurately identify faults.
- Specialized Repair: Master repair techniques for fuel and oil system components, including injectors, pumps, and filters.
- Preventive Maintenance: Develop preventive maintenance plans to extend the lifespan of systems and avoid costly breakdowns.
- Safety and Regulations: Understand safety regulations and procedures for the proper handling of fuels and lubricants.
- Laboratory Practices: Apply the knowledge acquired in laboratory practices with real equipment and interactive simulations.
Programme highlights
- Advanced Diagnostics: Master the techniques for precisely identifying faults in fuel and lubrication systems.
- Efficient Repair: Learn best practices for repair and maintenance, optimizing engine performance.
- Cutting-Edge Technology: Delve into Common Rail, direct injection, and intelligent lubrication systems, key components in modern engines.
- Workshop Practice: Apply your knowledge to real-world cases and simulations, developing practical and problem-solving skills.
- Professional Certification: Earn a recognized diploma that will boost your career in the industry Automotive.
- Expand your career opportunities and become an expert in internal combustion engine maintenance.
Programme Structure
The programme is structured in 8 modules, listed below in order of study.
Fundamentals of Tribology, Fuels and Fluids
- Physical-chemical properties of diesel, gasoline and synthetic fuels
- Features, viscosity, additives and TBN index in lubricating oils
- Fluid contamination mechanisms: water, particles, soot and varnishes
- Fluid dynamics applied to injection, pumping and lubrication systems
- Environmental regulations on emissions (tier, euro, marpol) and impact of fuels
- Personal protective equipment (EPP) and hygiene in the management of hydrocarbons
- Interpretation of Pipe and Instrumentation (P&ID) Fluids
- Properties of fuels and lubricants
Diagnostic and repair of the fuel supply system
- Storage tanks, vents, supply and return lines
- Fuel transfer pumps: centrifuges, gears and paddles
- Maintenance and diagnosis of filtration systems, water separators and trap
- Diagnosis of restrictions, cavitation and air intake on the suction line
- Repair of fuel pressure regulators and relief valves
- Cleaning, degassing and sealing test in fuel tanks
- Purge protocols and removal of air bags in the circuit
- Water filters and separators
Intervention in diesel fuel injection systems
- Diagnosis of inline and rotary mechanical injection pumps
- Calibration, disassembly and reconditioning of mechanical injectors
- Repair of electronic injection systems Common Rail (CRDI)
- Testing and Replacing High Pressure Pumps, Rail and Sensors (FRP/VCV)
- Diagnosis of piezoelectric and inductive injectors in test bench
- Injector encoding (IMA/IQA codes) and adjustment on the control unit
- Detection of drip faults, poor spraying and over-injection
- Injection pump calibration
Repair of gasoline and carburation injection systems
- Diagnosis of multipoint injection (MPFI) and direct injection (GDI)
- Inspection, sealing and ultrasound cleaning of injectors
- Evaluation of submerged gasoline pumps, tank modules and level sensors
- Adjustment and reconditioning of carburettors and throttle bodies
- Fuel Vapor Circuit Diagnostic (EVAP) and Canister
- Injection Pulse Measurement, Oscilloscope Skipper and Rail Pressure
- Correction of rich/poor mixtures by readings from Lambda probe (O2 sensor)
- Electronic injection diagnosis
Diagnosis and repair of the lubrication system
- Forced lubrication circuit architecture and oil flow
- Inspection and repair of oil pumps of gears, lobes and paddles
- Repair and calibration of pressure regulating valves and bypass
- Maintenance of oil filters (total flow and bypass) and centrifuges
- Water-oil and air-oil heat exchangers: sealing test
- Detection of internal/external oil leaks and change of seals and gaskets
- Insulation of faults due to low oil pressure, overheating and dilution
- Oil pumps and pressures
Techniques for oil and tribodiagnosis
- Representative hot sampling and labouratory protocols
- Viscosity analysis, field viscometry and oil drop test
- Emission spectrometry for detection of wear metals (iron, copper, lead)
- Soot level measurement, fuel dilution and presence of glycol
- Particle contamination analysis and counting under ISO 4406
- Interpretation of lubrication reports for repair scheduling
- Flushing and decontamination of lubrication galleries
- Oil Analysis Interpretation
Instrumentation, sensors and electronic fluid control
- Pressure, temperature, density and fuel and oil level sensors
- Diagnostic of actuators, flow control solenoids and dispensers
- Fault code reading (DTC) and real-time parametres with scanner
- Fuel quality monitoring and water detection by sensors
- Diagnosis of cable harnesses, marinated/automotive connectors and ground
- Engine protection strategies for lack of lubrication or fuel pressure
- Analogue and digital instrumentation calibration of board
- Pressure and flow sensors
Cleaning protocols, quality testing and safety
- ISO Cleaning Standards for High Precision Component Repair
- Test bench handling (Benches test) for pumps and injectors
- Pressure, vacuum and flow under load testing procedures
- Safe management of hazardous waste (used oils, filters, solvents)
- Fire prevention, spill control and use of industrial absorbents
- Post-repair and component settling protocols
- Fuel pollution prevention
- Preparation of the technical report of repair, guarantees and recommendations
Study Time and Workload
800 hours of study, online and at your own pace. Move the slider to the hours a week you can really put in.
Automotive technicians and diesel mechanics who want to specialize in modern injection and lubrication systems.Automotive engineering students and related fields seeking practical and up-to-date knowledge of fuel and oil systems.Fleet managers and heavy-duty workshops who need to optimize maintenance and reduce downtime.Entrepreneurs and workshop owners interested in expanding their service
Academic direction and faculty
The teaching team at Navalis: working professionals who deliver and oversee the institute's programmes.








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Learning Outcomes
- 01Diagnosing and repairing faults in electronic injection systems
- 02Maintaining and optimizing the performance of lubrication systems
- 03Evaluate and troubleshoot problems in fuel pumps and filtration systems
- 04Understand and apply preventive maintenance techniques in fuel and oil systems
- 05Perform advanced diagnostic tests on fuel and oil systems
- 06Restore and calibrate high-precision fuel injectors
Career Opportunities
Entry Requirements
Admissions Process
No waiting for a phone call. If your documents are complete, you can pay in the same session.
Academic/Professional Profile:Vocational Training Certificate in Mechanics, Automotive Engineering, or similar; or demonstrable professional experience in vehicle repair.Technical Knowledge:Basic understanding of internal combustion engine systems and hydraulic systems.Documentation:Updated CV, copy of degree/certificates, ID/Passport, letter of interest (optional).Skills:Ability to work in a team, attention to detail, and problem-solving skills.```
Frequently Asked Questions
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