
Course on Composite Materials and Fiberglass
courseThis course will immerse you in the world of the materials of the future. Learn everything from the fundamentals of composition and properties to advanced manufacturing and repair techniques. Master the use of fiberglass…
Prior Knowledge Assessment
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What is the Course on Composite Materials and Fiberglass?
The Composite Materials and Fiberglass
course
This course will immerse you in the world of the materials of the future. Learn everything from the fundamentals of composition and properties to advanced manufacturing and repair techniques. Master the use of fiberglass and other materials to create lightweight, strong, and versatile products. Ideal for engineers, designers, and technicians looking to innovate in their projects.
Differential Advantages
- In-depth Knowledge: Understand the science behind composite materials.
- Practical Applications: Discover how they are used in various industries (aerospace, automotive, etc.).
- Manufacturing Techniques: Learn contact molding, infusion, pultrusion, and more.
- Repair and Maintenance: Extend the lifespan of your composite products.
- Real-World Projects: Apply your knowledge in case studies and practical exercises.
Programme highlights
- Master Composite Materials: Learn from basic theory to advanced applications of fiberglass and other materials.
- Design and Manufacturing: Acquire the skills necessary to design and manufacture high-quality parts, optimizing performance and reducing costs.
- Repair and Maintenance: Learn specialized techniques for repairing and maintaining composite structures, extending their lifespan.
- Case Studies: Analyze real-world cases and participate in practical projects to solidify your knowledge and develop your experience.
- Professional Certification: Obtain a recognized certification that validates your skills in working with composite materials and fiberglass.
- Boost your career in sectors such as aerospace, automotive, shipbuilding, and wind energy.
Programme Structure
The programme is structured in 5 modules, listed below in order of study.
Compound Technical Bases (FRP) and Reinforcement Architectures
- Resin Chemistry: Polyester, Vinylester, Epoxy; Curing Kinetics and TG
- Fibreglass: E-Glass/S-Glass; Formats (Roving, Mat, Fabrics, Multiaxial) and Selection
- Laminate architectures: orientations, weights, ripple, crimp and structural efficiency
- Fibre-matrix interface: adhesion, wetting, sizing, compatibility and interlayer failures
- Laminate Mechanics: Anisotropy, Modules, Resistance, Poisson and Failure Criteria
Laminate design and sizing and sandwich structures
- Loads and stresses: bending, shear, local/global buckling and stress concentrations
- Applied Classic Laminate Theory: ABD, Couplings, Symmetry and Balance
- Sandwich design: cores (PVC, PET, SAN, raft), skins and shear stability
- Unions and details: inserts, hard points, transitions, lightenings and critical radios
- Structural and bonding adhesives: surface preparation, peel/cleavage and joint design
Manufacturing processes in fibreglass and curing control
- Manual laminate (Hand Lay-Up): sequences, deaeration, resin/fibre ratio and exudate control
- Projection (spray-up) and mixed lamination: limitations, quality control and typical applications
- Vacuum and infusion: VARTM/infusion; Flow network design, permeability and feeding strategy
- RTM/L-RTM and closed processes: injection, pressure, molds, repeatability and productivity
- Prepreg and advanced curing: OOA/Autoclave, ramps, post-curing and thermal control
Molds, tools and finishes: gelcoat, surfaces and vacuum
- Mold engineering: materials, rigidity, thermal stability and demoulding design
- Surface preparation: sanding, polishing, sealers, waxes and release agents
- Gelcoat and Barriers: Types, Thicknesses, Inhibition, Curing and Control of Aesthetics/Cracking
- Vacuum consumables: Peel Ply, Perforated Film, Breather, Flow Mesh and Sealing Tapes
- Vacuum system integrity: leaks, tests, flow metres, valves and procedures
Repair, maintenance, pathologies and sustainability in FRP
- Damage Diagnosis: Impact, Fatigue, Delamination, Microcrack and Hydrothermal Degradation
- Structural Repair: Scarping, Taper Ratios, Lay-Up of Repair and Consolidation under Vacuum
- Osmosis and Blistering: Causes, Detection, Treatment, Epoxy Barriers and Moisture Control
- Gelcoat Repair and Finishes: Matching, Compatibility, Polishing and Prevention of Print-Through
- Safety and Hygiene: Styrene, Epoxy, Fibre Powder, VOCs, EPI and Risk Management
Study Time and Workload
300 hours of study, online and at your own pace. Move the slider to the hours a week you can really put in.
Engineers and designers looking to deepen their knowledge of the design and manufacture of parts using composite materials and fiberglass.Maintenance and repair technicians who need to acquire practical skills in the repair and maintenance of fiberglass structures.Students and recent graduates in engineering, industrial design, or related fields who wish to specialize in composite materials.
Academic direction and faculty
The teaching team at Navalis: working professionals who deliver and oversee the institute's programmes.








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Learning Outcomes
- 01Mastering lamination and molding techniques to create high-strength, lightweight parts
- 02Evaluate and select the most suitable composite materials and fiberglass for each specific application
- 03Repairing and maintaining composite and fiberglass structures, ensuring their integrity and extending their useful life
- 04Interpreting plans and technical specifications for the precise manufacturing of components in composite materials.
- 05Apply industrial safety and hygiene protocols in the handling of resins, catalysts and fibers, minimizing occupational and environmental risks
- 06Controlling quality in the manufacture of composite material parts, ensuring compliance with standards and tolerances
Career Opportunities
Entry Requirements
Admissions Process
No waiting for a phone call. If your documents are complete, you can pay in the same session.
Academic/Professional Profile:Professional training in mechanical, chemical, or materials manufacturing; or demonstrable professional experience in handling composite materials and fiberglass.Prior Knowledge:Basic knowledge of chemistry, physics, and manufacturing processes. Familiarity with workshop tools and equipment.Skills:Ability to follow technical instructions, attention to detail, manual dexterity, and commitment to safety regulations.Documentation:Updated CV, copies of qualifications or training certificates, ID/Passport, cover letter (optional).Equipme
Frequently Asked Questions
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