Eng. Javier Bañuls

Naval electrical engineer with more than fifteen years of experience in the design, integration, and operation of power and automation systems on commercial vessels, Ro-Pax ferries, and large yachts. His work focuses on electrical reliability (reliability, availability, and maintainability) and the safe operation of engine rooms through redundant architectures, protection coordination, start-up/transfer philosophies, and mature alarm management that prioritizes critical information and reduces operational fatigue.

He masters the entire chain: load modeling (steady-state and transients), selectivity (IEC 60947), short-circuit calculation, thermal-magnetic coordination, converter integration (VFD/AFE/DC-link), and EMC compatibility; as well as NMEA 2000/CAN/J1939 communications, Modbus/PROFINET, gateways, diagnostics, and basic OT cyber hygiene in IAS/SCADA.

He has led migrations to shore connection 80005, deployment of diesel-electric hybrids, and integration of Li-ion batteries with BMS and risk mitigation (detection/inerting, ventilation, interlocks).

In terms of training, he coordinates the ETO (Electro-Technical Officer) program, with an emphasis on STCW operational skills, blackout response, and cause-effect matrix work (ESD, flooding, fire & gas).

His teaching is practical and systems-oriented: PLC/SCADA twins, CAN/NMEA 2000 network test benches, and educational selectivity/protection boards.

He promotes a culture of data-driven operations: historian, alarm trending, and electrical KPIs to improve availability and energy efficiency.

Skills Key

  • Generation and distribution: LV/MV 400/440 VAC and 24/48 VDC topologies, synchronism/parallelism, load sharing, power factor, ATS/AMF, sectioning, and selectivity.

     

  • Protections and selectivity: relay parameterization (instantaneous, timed, i²t curve), back-up/primary coordination, short circuit, electric arc, and grounding.

     

  • Power converters: VFD for auxiliary propulsion/pumps/ventilation, AFE, LCL filters, harmonic mitigation (IEEE 519), regenerative braking, soft-starters.

     

  • Communications and diagnostics: NMEA 2000 (topologies, PGN, terminations), CAN/J1939 (engines), Modbus TCP/RTU, PROFINET, gateways, traffic and latency analysis.

     

  • PLC/SCADA and IAS: redundant architectures, HMI and historian, automatic sequences (blackout recovery, group start-up, ballast), plant mimic and reporting.

     

  • Alarms and ESD: philosophy (priorities, shelving, rate-of-change), fire & gas, flood, remote shutdowns, forced ventilation, blow-off, periodic tests and certificates.

     

  • Functional safety: IEC 61508/62061 (SIL), verification/validation, proof test, diagnostic coverage, β-factor, and instrument loop analysis.

     

  • Port energy (HVSC): IEC/ISO/IEEE 80005, interlocks, grounding, coordination with marine infrastructure, and electrical compatibility.

     

  • Hybrids and storage: Li-ion/LFP/NMC integration, BMS, ventilation/inerting, DC-bus, thermal management, propulsion interfaces, and battery safety.
  • Regulations and class: IEC 60092, SOLAS/ISM, DNV/LR/BV requirements for electrical/automation systems.

     

  • Maintenance and diagnostics: thermography, harmonic measurement, event analysis, availability/OEE KPIs in the engine room.

Find out more

Current teaching

  • “Naval Electrical Systems: Generation, Distribution, and Protection” — 6 ECTS, blended learning, T1.
    Outcomes: students dimension LV panels, configure selectivity, and coordinate protection under IEC 60947; perform ATS/AMF tests and validate synchronism.

     

  • “PLC/SCADA and IAS in Ships and Yachts” — 4 ECTS, online + remote laboratory, T2.
    Outcomes: students design an ISA-18.2 alarm philosophy, develop HMI with historian, implement sequences (blackout recovery/ballast) and test ESD.

     

  • “NMEA 2000/CAN Communications and Machine Telemetry” — 40 hours, T2.
    Outcomes: students wire/resize an NMEA 2000 network, integrate J1939 engines, build custom PGNs, and resolve bus faults.

     

  • “ETO STCW — Machine Operation and Alarms” — 60 hours, mixed, T3.
    Outcomes: Students operate the system with cause-effect matrices, respond to multi-alarm events, and document periodic tests.

Programmes in which they participate

  • Master’s Degree in Shipbuilding & Refit
  • Master’s Degree in Marine Propulsion and Energy Efficiency
  • Master’s Degree in Marina Management & Operations
  • Diploma in Predictive Maintenance and Survey
  • ETO (Electro-Technical Officer) Program — STCW
  • CPD Certificates

Accreditations and certifications

  • Training and experience in ETO STCW teaching.
  • PLC integrator certifications (Siemens/Schneider), NMEA 2000 technical training.
  • Level 1 thermography, ISO 45001 (electrical work), training in IEC 61508/62061 (SIL).

Key experience

  • 62 m yacht (refit): migration to shore power with grid synchronization, interlocks, and harmonic management. Result: −28% generator hours in port and −7 dB(A) noise at dock; class acceptance without observations.

     

  • Ro-Pax ferry: redesign of selectivity and coordination; elimination of cascading trips, post-event MTTR <90 s and priority start stability.

     

  • 20–35 m charter fleet: NMEA 2000/CAN standardization and lightweight SCADA; −35% reduction in breakdowns and improved seasonal availability.

     

  • Boutique shipyard: IAS commissioning, cause-and-effect matrices, ESD testing, and crew training.

Publications / applied research

  • Alarm management: reduction of alarm avalanches, alarm quality KPIs, and operator-centered design.

     

  • Harmonic compatibility in marinas and yachts: AFE/filter mitigations and silent operation in port.

     

  • Basic OT cyber hygiene in IAS/SCADA: segmentation, backups, hardening, and credential management.

     

  • Battery integration: risk assessment, ventilation and inerting, DC-bus, and coordination with propulsion.

Projects / consultancy

  • Electrical-automation commissioner for shipyards: FAT/SAT, cause-effect matrices, ESD, procedures, and crew training.

     

  • Selectivity audit on main/auxiliary panels; protection proposal and testing plan.

     

  • OT cyber hygiene plan in IAS/SCADA: basic segmentation, backups, hardening, and patch management.

Methodology and assessment

  • Guide: “Philosophy of alarms in engine rooms (ISA-18.2): from deluge to context.”

     

  • White paper: “Shore power 80005 in existing yachts: interlocks and safety.”

     

  • Technical note: “CAN/J1939 and NMEA 2000: diagnostics, redundancies, and best practices.”

Teaching outcomes/KPIs

  • 88% of equipment delivers HMI + alarm philosophy verified on the bench.

     

  • Reduction in wiring/parameterization errors of 30–45% between first and last practice.

     

  • Average student satisfaction of 4.6/5 in PLC/SCADA and NMEA 2000 laboratories.

Languages

  • Spanish (C2)
  • English (B2/C1)

Availability

Valencia campus, online, and internship at an associated shipyard/boatyard; annual.

Contact

  • Email: javier.banuls@navalisinstitute.co.uk
  • LinkedIn: (añadir URL si procede)

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